Facility Layout Design
Doing Things Right, From the Start, Is Key in Facility Layout Design
The way production systems are initially laid out needs to take into consideration all relative factors from the start. The right facility layout design will improve your operation, but it should be well-planned in advance.
Once production lines begin operating, downtime required to make changes can be costly and could cause your company to lose customers. There are numerous operational factors that engineering consulting team will employ when called upon to design the optimal layout for your company’s workflow.
What to Consider When Determining Facility Design
The best manufacturing facility layout design takes into account workers’ needs and requirements for materials and equipment and creates a functional and productive system that results in high-quality work produced at a rapid pace. Here are some factors top manufacturing engineering companies consider when designing a layout:
Communication: The layout should support ease of communication and supervision.
Employee wellbeing: The design should improve employee morale and motivation.
Process flow: Materials should flow smoothly without bottlenecks.
Safety: Operations must be in compliance with local requirements and federal guidelines.
Space: Facility layout design should provide sufficient space for storage and staging, while allowing for adequate movement of materials, employees and equipment.
Facility Layout Design and Principles of Lean Manufacturing
In designing a lean system, there are certain core objectives to accomplish. Assessments of the roles and duties of the existing workforce improves morale, makes better use of employee talent, and optimizes productivity.
Streamlining the production system enables the identification and elimination of unproductive employee wait times. Optimizing production to match demand eliminates excess inventory. An efficient manufacturing facility design and layout eliminates time loss from moving within the facility. Focusing on these core objectives in creating an optimal lean facility layout yields the following critical outcomes:
Increased morale: Reduction of repetitive work and nonproductive tasks increases employee satisfaction.
Improved lead times: Efficiency leads to more rapid turnaround, and greater flexibility to respond to changes in demand.
Improved profits: Improvements throughout the production cycle positively affect the bottom line.
Increased quality: Improved processes increase precision and enhance quality control.
Decreased waste: Efficient operations eliminate excess waste and increase savings.
3D Laser Scanning Services for Facility Layout and Design
3D laser scanning is revolutionizing facility layout and design by providing architects, engineers, and facility managers with an incredibly accurate and detailed understanding of existing spaces. Our advanced technology quickly captures millions of precise measurements, creating a comprehensive 3D model—a digital twin—of your facility. This "digital twin" empowers you to make informed decisions, avoid costly errors, and streamline your design process.
By visualizing the space in 3D, you can optimize workflows, improve safety, and ensure efficient space utilization before any physical changes are made. With our 3D laser scanning services, you can confidently plan and execute your facility layout, integrating new equipment seamlessly and avoiding costly on-site rework. Ultimately, 3D laser scanning facilitates better decision-making for your facility, leading to enhanced productivity and a more efficient use of your space.